Kendal 852D hot-air rework station teardown

Schazamp bought a cheap Kendal 852D+ 2+1 hot-air and soldering iron rework tool. He opened it up and took some pictures. Most of the 852-whatever clones look pretty similar inside, there’s probably one factory churning out clones under a bunch of different brand names. Like our Aoyue 968, it’s made with through-hole parts.

It’s a “Kendal” brand, whatever that means, and the ever popular 852D+ model number, like so many cheap knockoffs of its ilk. It arrived the other day, and my first thought was, “don’t turn it on, take it apart!”, so I did.

Via the forum.

The phone box


Nerdindustries is a small innovations lab from Hamburg, Germany. They were looking for a novel way for members of their inner circle to be able to call them literally at the touch of a button. Their effort led them to disassemble a cellphone and rewire the components, adding an amplifier (3.5 watt), a delay controller (adjustable via a trimpot, 10 – 15 sec.), speaker, microcphone, on-off switch, LED indicator light and batteries. They describe their device, dubbed The Phone Box, as follows:

As you already might have guessed, we took the Nokia 100 mobile phone and removed the keypad. But before this we have saved our phone number to a speed dial button. In this case we have used the no. 4 button on the keypad. We used this particular key because there is no way you can braze a wire to this board. So we had to fix the conductor with tape and clips. And we have used this phone because its cheap and it combines a microphone plug in as well as a speaker output in its head set connection. The aim of the whole electronic we have build was to operate the phone with only one switch.

You can read their project summary at the Nerdindustries website.

Matt via the contact form.

Breakout board for the 44pin QFN ATxmega microcontroller

Brendan built a breakout board for the 44pin QFN ATxmega uC. He designed the board to have a USB connection and a 500mA 3.3V power supply. 30 of the pins were broken out to two rows of 0.1” pinheaders on either side of the board. You can download the source files from GitHub.

I recently assembled the first revision of my XMega breakout board. The idea was to create a very simple breakout board that fit well on a breadboard, used the Arduino IDE and libraries, and had a USB bootloader. In order to make the board as thin as possible, I used the QFN version of the XMega. I re-flowed the board in a toaster oven and the QFN soldered without any trouble.

Via the forum.

KTechlab IDE: Open source software for microcontroller simulation

KTechlab is an open source microcontroller simulation and development application. It features circuit simulation, firmware development, a C compiler, and a flash programmer. So far it supports only old PIC16F84 uCs.

KTechLab is a an IDE for microcontrollers and electronics. It supports circuit simulation, program development for microcontrollers and simulating the programmed microcontroller together with its application circuit.

Via Electronics-Lab.

osPID, an open source modular PID controler

The osPID  is an open source modular PID controller. PID is used to monitor a process and provide feedback, such as the temperature controller on a DIY reflow over or sous-vide cooker.

The main board has an Arduino and a user interface panel with an LCD and a few buttons. Two daughter boards are used to get different input and outs for the PID control loop.

Different feedback sensors, such as thermometers, are attached as a daughter board. The second daughter board controls the device, such as a reflow oven. It even includes PID auto-tuning for a more stable feedback loop.

Using stepper motors as generators

Dino played around with some stepper motors by using them to generate electricity. The output is AC so he used a full-bridge rectifier, sometimes refereed to as the Graetz rectifier, to get a single direction signal, basically the absolute value of the sine wave. Check out the video to see it power LEDs, drive a motor, and charge some batteries.

Continue reading “Using stepper motors as generators”

Converting an infrared cooker for reflow soldering

SadE and Rubu are trying to convert an infrared cooker into an oven for reflow soldering. This is a different than a normal toaster over, and claims to heat very quickly. The idea is to add a PID controller to the oven for temperature control, and slow down the convection fan so parts don’t fly away. If you have any ideas or suggestions leave them in the comments below, or in the forum.

#FreePCB via Twitter to 2 random RTs


Every Tuesday we give away two coupons for the free PCB drawer via Twitter. This post was announced on Twitter, and in 24 hours we’ll send coupon codes to two random retweeters.

Don’t forget there’s free PCBs three times a every week:

  • Hate Twitter and Facebook? Free PCB Sunday is the classic PCB giveaway. Catch it every Sunday, right here on the blog
  • Tweet-a-PCB Tuesday. Follow us and get boards in 144 characters or less
  • Facebook PCB Friday. Free PCBs will be your friend for the weekend

Continue reading “#FreePCB via Twitter to 2 random RTs”

28C3: Dead drops


In this lightning talk from the recently concluded 28C3 Chaos Communication Congress in Berlin, Aram Bartholl presents updated information on the topic of dead drops. Dead drops are a means of anonymously conveying data using USB drives physically embedded in public spaces. (See this post from 2010.) This talk also highlights the existence of WiFi dead drops as well as “live drops” which are anonymous data exchange parties.

You can get more information on this phenomena as well as a world map of drop sites at deaddrops.com.

Dangerous Prototypes 3D project models

We’ve started to build SketchUp 3D models of our projects. To automate the process we’re using the EagleUp export/import script. It builds a 3D model of the PCB and arranges models of components onto the board.

Sounds simple right? It is pretty easy, but you still have to find or build models for all the parts. Once the parts are built you have to match their 3D origins to the origins of Eagle footprints, and name them the same.

We’ve built a small library of components of our parts from various 3D Warehouse models to compliment the ones already available for download at EagleUp. All our models are open source and are available in the art folders of SVN.

As a feature we will be releasing a 3D model of one of our projects every Monday. If you’d like to help out, add some models,  or need some advice, please head for the forum.

Weller WSM 1 teardown finds DC driven iron

Weller WSM 1 is a 40w soldering station that drives WRMP soldering pencils with RT type tipsInside you’ll find an LCD, a few ICs, and a few discrete components.

It’s powered by a laptop power supply, and that the heater is driven by a DC/DC block. That sets it apart from the cheap AC driven soldering stations we’ve seen (and built).

Bus Pirate Arduino Shield free PCB build

EnsuingRequiem built a Bus Pirate Arduino Shield from our free PCB. This shield morphs your Arduino into a Bus Pirate.

If you build a free PCB we’ll send you another one! Blog about it, post a picture on Flicker, whatever – we’ll send you a coupon code for the free PCB drawer.

Get your own handy Bus Pirate for $30, including world-wide shipping. Also available from our friendly distributors.

Via the forum.

Circuit simulator for Android devices

Cameron tipped us to a circuit simulator for Android devices. It looks a lot like the java based circuit simulator we wrote about a few weeks ago.  Everycircuit seems like a useful tool if you want to play around with electronics anywhere you find yourself. Unfortunately it seems to only support abstract level simulation models, not actual real components.

Via the comments.

Contiki 2.5 running on the Web Platform

Shuckc has successfully ported the Contiki 2.5 OS to the Web Platform. Contiki is an open source operating system for embedded devices. It supports both IPv4 and IPv6 internet protocols, and is not too taxing on memory, usually taking around 40KB of ROM and a few K of RAM.

As I hinted last week (and at least one sleuth tracked down on GitHub) I’ve ported Contiki OS 2.5 to run on the WebPlatform board. The port consists of a new cpu “dspic” using the pic30 Microchip/gcc toolchain and a new platform “dp-webplatform” for Ians board.

Via the forum. Thanks Shuckc.

Adafruit’s wearable electronics platform and accessories

Adafruit announced a new line of wearable electronics called FLORA. It is a Arduino compatible circuit designed to interface with various wearable electronics devices like sensors, and LEDs.

For the last few years Ladyada has been thinking about everything she wanted in a wearable electronics platform for Adafruit’s community of makers, hackers, crafters, artists, designers and engineers. After months of planning, designing and working with partners around the world for the best materials and accessories, we can share what we’re up to. The hardware is now in the hands of our staff and testers!

We call it the FLORA.

Roundup of tips and tricks for breadboards

Breadboards are a really helpful tool for quick prototyping. Boseji made a roundup of breadboard tips and tricks available online. His article includes useful tips like how to breadboard a power supply, and even how to build one yourself.

We have all used breadboards, or those who plan to jump into the fascinating world of electronics need to know about them. This article focuses on introducing breadboards inside out, to help people use them and prototype their innovations faster. We would walk through Bread board concepts, connecting various chips & devices, efficient prototyping and documenting the designs.

Xilinx ISE Design Suite v 13.4 now available


Xilinx has announced the availability of Version 13.4 of their ISE Design Suite. This download includes the free Webpack version of the ISE and is available for Windows and Linux. This release introduces their new MicroBlaze Micro Controller System (MCS), making a MicroBlaze-based processing system available in the ISE WebPACK edition.

This is the software package used to develop for our CPLD Development Boards.

Don’t want to download 5+ GB? No problem. Xilinx is making the software available for free in DVD form! (Currently they are taking pre-orders for 13.4 DVDs which will be available as of 2/1/12.)