
Over the past two years we’ve mailed close to 1000 free PCBs all over the world. We find that a sturdy envelope and a stamp is the cheapest, and somewhat successful, way to mail PCBs.
A new wiki page shows the tricks we use to mail PCBs. The how-to is reproduced here for you blog viewing pleasure.
Materials
PCB – The thing you want to mail.
Masking tape – Masking tape isn’t super sticky. It’s easy to remove later, and doesn’t leave a bunch of gunk on the PCB.
Sturdy envelope – It’s a trade off between envelope quality and weight (=stamps). We use envelopes made of thick paper, the thickest we can find. Don’t cheap out, crappy envelopes will always tear in automated mail sorting equipment.
Address label – The goal is to create a reinforced pocket for the PCB. The address label from our label printer is a key part of our technique. These labels are super strong and tear-proof, they do a great job protecting the envelope from the corners of the PCB.
Stamps – Most small PCBs will mail with a single stamp. PCBs bigger than 3x3inches may need two stamps.
Technique
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