vias

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Double sided home-etched PCBs require a lot of patience and luck. Both sides need to be aligned properly, and via wires have to be soldered between the layers so top and bottom are connected.

The usual process for connecting the layers is to insert a small wire in each via hole and solder it.  This is a tedious, time consuming process. YourITronics documents another way: thread a long wire through all the holes, solder it in place, and cut away the excess. The result, as seen above, is a very small, very clean via connection. There’s even a few under the TQFP chip! We’ll definitely use this tip the next time we make a double sided board at home.

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Charlie made his own Bus Pirate PCB and used LPKF EasyContac rivets (warning, page denies non-US IPs) to connect the front and back sides. He had to enlarge the vias to 31mils to fit the rivets, and suggests going even bigger if possible. There’s more discussion on Charlie’s blog and at CNC Zone.

The LPKF ProtoMat PCB mill is also worth a look (this page accepts all visitors). That would be great in our lab!

Via the forum.

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