LiFePO4 Charger

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LiFePO4 Charger

Postby Markus Gritsch » Tue Oct 06, 2015 8:35 am

Hi,

since I really like using LiFePO4 AA and AAA batteries in some of my projects [1][2][3], I finally gave in and built a dedicated charger for them.

Previously I used a lab power supply to mimic the constant current/constant voltage charging curve, which worked also fine. But after seeing Patrick Van Oosterwijck nifty LiFePO4wered/USB™ [4], I thought it would be a bit more convenient to charge these batteries using USB.

DSC01725.JPG

Since Patricks PCB is OSHW [5], I made a few quick modifications to fit my needs:
* Changed the Micro-USB connector to a Mini one, because I happen to have these connectors in my parts bin, and also because I have more Mini-cables lying around.
* Replaced the solder bridging jumper pads by a regular jumper connector so I can switch between high and low charging current depending on whether I charge an AA or AAA battery.
* Changed the resistors which select the charge current to values I had readily available. (Jumper open: 185 mA for AAA batteries, jumper closed: 525 mA for AA batteries.)
* Got rid of the long PCB extension where the battery holder is soldered to reduce the PCB cost ($2.90 for three boards from OSH Park).
* Changed the USB-breakout header to contain VUSB (5V) instead of VBAT.

Soldering the 3x3 mm DFN-10 package was done by first tinning the pads, placing the chip, and then heating the board from the bottom with a heat gun. The remaining SMD parts were soldered conventionally with a regular iron.

Here is a picture of it charging an AA battery:

DSC01733.JPG

Please find my modified EAGLE files attached.

Have fun,
Markus

[1] viewtopic.php?f=56&t=2784
[2] viewtopic.php?f=56&t=6592
[3] viewtopic.php?f=56&t=7472
[4] http://lifepo4wered.com/
[5] https://github.com/xorbit/LiFePO4wered-USB-OSHW
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Markus Gritsch
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Re: LiFePO4 Charger

Postby mvcorrea » Mon Aug 29, 2016 1:29 pm

Hi there,

great work, I really liked the bubble display clock :)
regarding the MCP73123,
any thoughts on power path (and charge/load at same time),
and make it permanent on your clocks?

regards,
mvcorrea
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Joined: Mon Aug 29, 2016 12:31 pm


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