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Topic: Really universal soldering controller (Read 1047168 times) previous topic - next topic

Re: Really universal soldering controller

Reply #1995
Try renaming the *.txt file to *.drl or use the attached ZIP file.

Re: Really universal soldering controller

Reply #1996
Can somebody link me to the gerber file for the optical sensor PCB? I am having a hard time finding it myself.

Re: Really universal soldering controller

Reply #1997
The Gerber files for the optical sensor are part of the UniSolder52_gerber.rar on the first page of this thread (namely: unisolder_sensor.*).

Re: Really universal soldering controller

Reply #1998
I feel stupid now... thanks Morpheus

Re: Really universal soldering controller

Reply #1999
Ok folks, I messed up big time. I somehow managed to mistake the N channel mosfets for the P channel ones, and subsequently soldered them to Q2 and Q8... Worse though, when I removed them to correct the mistake, I ripped two pads right off  the board.

[attachment=0]

 I hope that the two copper rings (vias?) that are right next to the ripped pads are directly connected to them. I managed to solder the legs to those after scraping them to the bare copper. Did I just kill my power board or did I manage to save it?

[attachment=1]

Re: Really universal soldering controller

Reply #2000
Those vias are connected to the pads indeed:

[attachment=0]

So in theory soldering the mosfets directly to the vias should work.

Re: Really universal soldering controller

Reply #2001
Hi, I don't know the type of thermocouple for the JBC C245, is a standard type or a manufacturer's specific? Thanks

Re: Really universal soldering controller

Reply #2002
[quote author="Morpheus1979"]Those vias are connected to the pads indeed:

So in theory soldering the mosfets directly to the vias should work.[/quote]

It's my lucky day I guess, thanks for the reply!

Re: Really universal soldering controller

Reply #2003
Thank you Morpheus1979!
Removing the .txt solved the problem! I guess their parser just got confused on it threw it's hand in the air and didn't produce any meaningful errors. :D

Re: Really universal soldering controller

Reply #2004
Did you just remove the TXT file? From the original archive!? If so, you should take a look at the preview of the pcb manufacturer then (if provided). Since the TXT contains all the holes that need to be drilled (for the vias, through hole components and the mounting screws), you may now have a pcb without any holes... which therefore (since there are no connections between the front and back layer) will not work!

Re: Really universal soldering controller

Reply #2005
vulkan35, U10:7 and U10:8 are connected together, and there should be 3.3V-1.2V=2.1V (your diagram shows 1.989v and 3.26V respectively), but since you have somewhat right calibration current, I presume that is a bad measurement.
About ID, remove the cartridge and connect handle to the controller, go to the calibration screen, ID there should be 24 5 (for T245). If it is not right, something wrong with ID resistors/line or R24.

Re: Really universal soldering controller

Reply #2006
Maybe 3.3V bus is unstable, some ripple or what not. Or reference. All derived voltages tends to be on the lower side, of course it may be due to DMM error.
So, the tool now is detected? Is it intermittent?

Re: Really universal soldering controller

Reply #2007
[quote author="vulkan35"]
Current between SENSEA + Vout1- = 335 ≈ 384µA swims
What can affect calibration?[/quote]
I've checked on my boards and seems like in calibration mode the controller takes measurements periodically ([s:]in sync with zero crossing I suppose[/s:] constant measurement interrupted every ~180ms by tool detection for 20ms), and that's why current appears wandering.

Re: Really universal soldering controller

Reply #2008
[quote author="vulkan35"]
the current is floating constantly in any mode, it should be?
[/quote]
Yep, my board has the same behavior. Actually, calibration uses "no instrument" profile and interfered by tool detection algorithm.

Re: Really universal soldering controller

Reply #2009
I can't get measurements from the boards, it all assembled into an enclosure.
In what mode measurements are taken?
For calibration:
Offset for T245 and calibration should be zero, so U11 looks good. Gain of the diffamp section is x28 (ideal middle point of the trim pot), so, given 3.75mv drop on cal resistor, U15:5 should be around 105mV, so your measurements are close. U17:6 with 52.5mV (x0.5 gain by U15) input should be around 1.5V (U17 gain is x29). Don't take it as a reference, I may be wrong.