I've just finished assemblying the Bus Pirate v3.5 free PCB I got a few moonths ago. Unfortunatelly mouser didn't have the ft232 chip in stock or I'd have finished sooner! I've also had a problem soldering the ft232 chip as my soldering iron temperature was set so high.

(http://http://imageshack.us/photo/my-images/713/p9200004.jpg/)

(http://http://imageshack.us/photo/my-images/194/p9200002.jpg/)
I've just posted the build in my new blog!
Bus Pirate v3.5 Free PCB Build (http://http://garyservin.wordpress.com/2011/09/23/bus-pirate-v3-5-free-pcb-build/)
Nice one. I'm also working on completing my bus pirate free PCB. Half done. Half to go.