Sick of Beige standard PCB sizes v1.0

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[[Image:SOB_standardsizes.png|600px]]
[[Image:SOB_standardsizes.png|600px]]
==Overview==
==Overview==
-
Are you sick of beige project boxes that hide your cool board and hard work? Wouldn't it be cool if your project was case ready from the first revision?
+
[[image:dp6037-pcb.jpg]]
-
We worked with case designer David Moberly to create a case-friendly PCB footprint for our projects. We call the specification Sick of Beige v1.0. Just drop the PCB symbol from our Eagle library on a schematic to get a board with nice rounded edges, mounting holes, and recommendations for connector placement.
+
Are you sick of beige project boxes that hide your cool board and hard work? Wouldn't it be cool if your project was case ready from the first revision? The goal of our standard PCB format is to make it super simple to design a project that fits in a bunch of different cool cases.
-
The PCB templates come in two shapes, sized to fit the free version of Eagle and the various inexpensive PCB services[link to how to]. Read on for the full specification, or grab the library and get started with standard boards today.
+
We worked with case designer David Moberly (dsm) to create a case-friendly PCB footprint for all our projects. We call the specification Sick of Beige v1.0. Just drop a Sick of Beige PCB symbol on an Eagle schematic to get a board with nice rounded edges, mounting holes, and recommendations for connector placement.
-
*Cadsoft Eagle library (All parts including footprints)
+
 
-
*Cadsoft Eagle library (PCB footprints only)
+
The PCB templates come in two shapes, sized to fit the free version of Eagle and the various [[Get your PCBs made|inexpensive PCB services]]. Read on for the full specification, or grab the library and get started with standard boards today.
-
*Sick of Beige forum
+
*[http://dangerous-prototypes-open-hardware.googlecode.com/svn/trunk/Eagle_Part_Library/dp_devices.lbr Cadsoft Eagle library (All parts including footprints)]
 +
*[http://dangerous-prototypes-open-hardware.googlecode.com/svn/trunk/Eagle_Part_Library/dp_pcb.lbr Cadsoft Eagle library (PCB footprints only)]
 +
*[http://dangerousprototypes.com/forum/viewforum.php?f=63 Sick of Beige forum]
 +
*[http://dangerous-prototypes-open-hardware.googlecode.com/svn/trunk/Sick_of_Beige/Art/sickofbeige-flyer-v1.pdf Printable guide in PDF format]
 +
*[[Sick of Beige compatible cases]]
==List of sizes==
==List of sizes==
Line 36: Line 40:
*[http://dangerous-prototypes-open-hardware.googlecode.com/svn/trunk/Sick_of_Beige/Art/sickofbeige-flyer-v1.pdf Printable guide in PDF format]
*[http://dangerous-prototypes-open-hardware.googlecode.com/svn/trunk/Sick_of_Beige/Art/sickofbeige-flyer-v1.pdf Printable guide in PDF format]
 +
 +
==PCB templates==
 +
[[Image:SOBv1_eaglelib-board.jpg]]
 +
 +
Effortless case fits that work the first time. Just drop a Sick of Beige PCB template on an Eagle schematic to get an optimized board that's ready to fit a case. Grab the library for Cadsoft Eagle below, other formats coming soon.
 +
*[http://dangerous-prototypes-open-hardware.googlecode.com/svn/trunk/Eagle_Part_Library/dp_pcb.lbr Cadsoft Eagle library (PCB footprints only)]
 +
*[http://dangerous-prototypes-open-hardware.googlecode.com/svn/trunk/Eagle_Part_Library/dp_devices.lbr Cadsoft Eagle library (All parts including footprints)]
 +
 +
==Cases==
 +
[[image:sob-cases-v1.jpg]]
 +
 +
There's a growing number of cases that fit the Sick of Beige v1.0 specification.
 +
*[[Sick of Beige compatible cases]]
==SoB v1.0 at a glance==
==SoB v1.0 at a glance==
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'''Key values'''
'''Key values'''
-
* 3.2mm mounting holes, 4mm from center of hole to edge of PCB
 
* PCBs have 4mm corner radius
* PCBs have 4mm corner radius
-
* We recommend minimum 6mm keepout around mounting hole to leave room for the standoffs
+
* 3.2mm mounting holes, 4mm from center of hole to edge of PCB
-
* We recommend minimum 1.7mm edge keepout for case clearance
+
* minimum 6mm keepout around mounting hole to leave room for standoffs
-
 
+
* minimum 1.7mm edge keepout for case clearance
-
'''DP Standard Board Keepouts and restricts'''
+
-
* a 1.7mm width 39 tkeepout and 40 bkeepout around the board edges
+
-
* a 3mm radius 41 tRestrict and 42 bRestrict with its center on each 4 holes
+
-
* a crosshair like centerline for the board in 49 Reference layer
+
-
* a usb center for the major axis of the board in 49 Reference layer at 5.25mm from edge
+
-
* board name on the back 26 bNames e.g. DP6037 (lower right), 1.27mm size, 12% ratio
+
'''Other notes for case designers'''
'''Other notes for case designers'''
*we see PCB widths vary up to +0.4mm, and recommend you design for up to +0.4mm of extra PCB in both directions
*we see PCB widths vary up to +0.4mm, and recommend you design for up to +0.4mm of extra PCB in both directions
 +
==Key values==
 +
===Corner radius===
 +
PCBs have 4mm corner radius.
 +
===Mounting holes===
 +
3.2mm mounting holes in four corners, 4mm from center of hole to edge of PCB. These will fit 3mm (M3) screws and standoffs.
 +
 +
We recommend minimum 6mm keepout around mounting hole to leave room for the standoffs. Traces routed here might be damaged by case mounting hardware.
 +
 +
Our Eagle footprint includes a 3mm radius 41 tRestrict and 42 bRestrict with its center on each 4 holes, and additional corner keepouts.
 +
 +
===Edge keepout===
 +
We recommend minimum 1.7mm edge keepout for case clearance. Some cases may use rails, fingers, or bumps to hold the PCB in place by the edge. Components closer than 1.7mm may interfere with the mounting mechanism.
 +
 +
Our Eagle footprints include  a 1.7mm width 39 tkeepout and 40 bkeepout around the board edges.
 +
 +
==Reference markings==
 +
Our Eagle PCB footprints have other reference markings we found handy.
 +
===Center line===
 +
A center line makes it easy to align connectors.
-
==Hardware==
+
The line is on layer 49 Reference, so it will '''not''' normally be on the final PCB.
-
===Hole dimensions and locations===
+
===USB-MINIB placement===
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Holes are located in the 4 corners exactly 4mm from the closest vertical, and horizontal edge. They are 3.2mm in diameter.
+
A cross 5.25mm from the edge marks the correct placement for the USB-MINIB connector in our part library.
-
===Cooper keep-out area===
+
The line is on layer 49 Reference, so it will '''not''' normally be on the final PCB.
-
Around each hole there is a cooper keep-out area approximately 5mm from the center of the hole. In this area no traces, or ground fills are aplicable, to avoid contact with metallic standoffs,and screws.
+
-
===Component placement keep-off area===
+
-
No component may be placed 1.7mm from an edge of the board. this is for posible future cases that hold the PCB by the edges
+
-
===Board's round corners===
+
===Board size===
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Each corner of the board is rounded with an arc 4mm in radius.
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The board size in the format DPXXYY_v1 is included on the back in the lower right. The text is 1.27mm size, 12% ratio.
-
===Reference points and lines===
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This is on layer 26 bNames, and '''will''' usually appear on the final PCB.
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Runing through the exact middle, both lengthwise, and lengthwise, is a reference line. Also added are two reference point for USB mini-B jack, 5.25mm for the left and right edges.
+

Latest revision as of 17:00, 26 July 2012

SOB standardsizes.png

Contents

Overview

Dp6037-pcb.jpg

Are you sick of beige project boxes that hide your cool board and hard work? Wouldn't it be cool if your project was case ready from the first revision? The goal of our standard PCB format is to make it super simple to design a project that fits in a bunch of different cool cases.

We worked with case designer David Moberly (dsm) to create a case-friendly PCB footprint for all our projects. We call the specification Sick of Beige v1.0. Just drop a Sick of Beige PCB symbol on an Eagle schematic to get a board with nice rounded edges, mounting holes, and recommendations for connector placement.

The PCB templates come in two shapes, sized to fit the free version of Eagle and the various inexpensive PCB services. Read on for the full specification, or grab the library and get started with standard boards today.

List of sizes

Sandard PCB Sizes
Golden Rectangle Square
DP5031 50mm 31mm DP3030 30mm 30mm
DP6037 60mm 37mm DP4040 40mm 40mm
DP7043 70mm 43mm DP5050 50mm 50mm
DP8049 80mm 49mm DP6060 60mm 60mm
DP9056 90mm 56mm DP7070 70mm 70mm
DP10062 100mm 62mm DP8080 80mm 80mm
*DP10080 100mm 80mm

Square boards range from 30mm to 80mm in 10mm increments. Bigger sizes are certainly possible, but we're working with the free version of Eagle in mind.

Rectangular boards use the golden ratio to determine the short side. DP10080 is not a Golden ratio rectangle, but the maximum Cadsoft Eagle PCB size allowed for users with a free license.

PCB templates

SOBv1 eaglelib-board.jpg

Effortless case fits that work the first time. Just drop a Sick of Beige PCB template on an Eagle schematic to get an optimized board that's ready to fit a case. Grab the library for Cadsoft Eagle below, other formats coming soon.

Cases

Sob-cases-v1.jpg

There's a growing number of cases that fit the Sick of Beige v1.0 specification.

SoB v1.0 at a glance

Designing for cases is never easy, but the standardized footprints take the effort out of following these recommendations.

Key values

  • PCBs have 4mm corner radius
  • 3.2mm mounting holes, 4mm from center of hole to edge of PCB
  • minimum 6mm keepout around mounting hole to leave room for standoffs
  • minimum 1.7mm edge keepout for case clearance

Other notes for case designers

  • we see PCB widths vary up to +0.4mm, and recommend you design for up to +0.4mm of extra PCB in both directions

Key values

Corner radius

PCBs have 4mm corner radius.

Mounting holes

3.2mm mounting holes in four corners, 4mm from center of hole to edge of PCB. These will fit 3mm (M3) screws and standoffs.

We recommend minimum 6mm keepout around mounting hole to leave room for the standoffs. Traces routed here might be damaged by case mounting hardware.

Our Eagle footprint includes a 3mm radius 41 tRestrict and 42 bRestrict with its center on each 4 holes, and additional corner keepouts.

Edge keepout

We recommend minimum 1.7mm edge keepout for case clearance. Some cases may use rails, fingers, or bumps to hold the PCB in place by the edge. Components closer than 1.7mm may interfere with the mounting mechanism.

Our Eagle footprints include a 1.7mm width 39 tkeepout and 40 bkeepout around the board edges.

Reference markings

Our Eagle PCB footprints have other reference markings we found handy.

Center line

A center line makes it easy to align connectors.

The line is on layer 49 Reference, so it will not normally be on the final PCB.

USB-MINIB placement

A cross 5.25mm from the edge marks the correct placement for the USB-MINIB connector in our part library.

The line is on layer 49 Reference, so it will not normally be on the final PCB.

Board size

The board size in the format DPXXYY_v1 is included on the back in the lower right. The text is 1.27mm size, 12% ratio.

This is on layer 26 bNames, and will usually appear on the final PCB.